The instructions below are for a tall standing grill, not a side grill.
Where to get a barrel : Used steel barrels also called drums aren’t difficult to find. You can find clean ones online, local pet stores have them from time to time, or try your local feed stores. Don’t get one with any chemicals or oils that you think you can burn out! If it has a skull or a big X over a skull or something similar don’t get it. You just want a nice clean 55 gallon steel drum with removable lid. You want the drum lid to fits snuggly on top. Your local Lowes Retailer, or Home Depot will have all the other supplies that you will need.
SUPPLY LIST
50-55 Gallon Drum-Search Craigslist in your area.
2-Six Inch metal gate handles with bolts and nuts
2-1/2 by 34 inch lengths of steel rod (steel reinforced bars work well)
2-1 1/2 by 8 Inch metal straps
4-1/8 by 1 1/2 Inch stove bolts with nuts
24-1/8 inch washer
21 to 22 Inch diameter barbeque grill )cut just smaller than the inside dimension of the barrel)
2-round end cuts from a 1 pound food can
2-Bricks
Container such as a non galvanized oil pan of base of an inexpensive round portable barbeque
TOOLS NEEDEDHammer
Ear Plugs
Gloves
3/4 Cold Chisel
Metal File
Electric Drill with 1/2 and 3/4 high speed drill bits
Heavy Duty metal Sheers or saber saw
GETTING STARTED
If you are not experiencing at welding or any of the other procedures in the tips make sure to get experience first or work with someone who knows what he/she is doing. The easy way out is to take your drum to a welding shop and have them cut out the bottom, make the side and lid vent holes, and weld the handles to the lid. The average prices for welding charge start around $25 $45 depending where you live for this type of welding. You’ll still have to make the vent covers and mount the grill yourself. If you have the time, muscle, and a few tools you can do the complete job yourself. Set barrel lid aside.